Cost Accounting

Cost accounting measures what a unit of output costs. See why its inventory figure is the one internal number an outside framework and a tax rule both police.

Written by AccountablyReviewed by Jugal Thacker, CPA10 minute readUpdated

Cost accounting is the branch of accounting that measures what it costs to produce a unit of output or deliver a service, and assigns that cost to a cost object, so a business can value inventory, control spending, price work and choose between alternatives. A cost object is whatever is being costed: a job, a product, a department, a contract or a client. Most of what the discipline produces stays inside the business. One figure does not, because the cost attached to unsold inventory sits on the balance sheet, reaches the income statement as cost of goods sold, and gets tested a second time under the tax capitalization rules.

What It Measures and What It Assigns Cost To

Three definitions carry the discipline, and the federal managerial cost accounting standard states all three plainly.

Cost comes first. Cost is the monetary value of resources used or sacrificed or liabilities incurred to achieve an objective, such as to acquire or produce a good or to perform an activity or service (FASAB, Statement of Federal Financial Accounting Standards 4, paragraph 15). Resources used, not cash paid, which is why a cost measurement can exist in a period no money moved in.

The cost object is the second. The term cost object refers to an activity or item whose cost is to be measured, and in a broad sense a cost object can be an organizational division, program, activity, task, product, service, or customer (FASAB, Statement of Federal Financial Accounting Standards 4, paragraph 121). Naming the object is the first real decision in any costing exercise, because the same spending produces different answers depending on what you asked it to attach to.

Getting the cost onto the object is the third act, and it has a ranked order rather than a menu. Cost assignment refers to the process that identifies accumulated costs with reporting periods and cost objects, and the word assignment includes various methods of attributing costs, such as direct tracing, cause-and-effect basis, and cost allocations (FASAB, Statement of Federal Financial Accounting Standards 4, paragraph 120). Those three are not equal. Cost assignments should be performed using the following methods listed in the order of preference: directly tracing costs wherever feasible and economically practicable, assigning costs on a cause-and-effect basis, or allocating costs on a reasonable and consistent basis (FASAB, Statement of Federal Financial Accounting Standards 4, paragraph 11). Tracing is the first choice and allocation is the fallback, and what happens once you are in the fallback belongs to allocation and to costing overheads.

Why the Output Is Not Only Internal

Cost accounting is usually described as work for managers, and most of it is. One number is not, and the inventory standard says so in its own words.

Inventory is carried at cost, and the definition of that cost reaches well past what anybody paid. As applied to inventories, cost means in principle the sum of the applicable expenditures and charges directly or indirectly incurred in bringing an article to its existing condition and location (Accounting Research Bulletin No. 43, Chapter 4, Statement 3). The word indirectly is what pulls this discipline onto the balance sheet, because an indirect charge only ever reaches an article through an assignment somebody chose and applied.

The same standard then reads the system that made the assignment. The exercise of judgment in an individual situation involves a consideration of the adequacy of the procedures of the cost accounting system in use, the soundness of the principles thereof, and their consistent application (Accounting Research Bulletin No. 43, Chapter 4, paragraph 5A, as amended by FASB Statement No. 151). An external reporting standard naming the cost accounting system, and making its adequacy part of the judgment, is the plainest evidence that the two are not separate worlds.

From the balance sheet the figure moves onto the income statement as the cost of what was sold. On a statement filed with the SEC a filing rule fixes which cost classes have to be shown separately there rather than folded together, though not the words a filer prints over the line, as cost of revenue and overhead set out. Where that line sits in the layout is in multi-step income statement.

Then the return asks again. Taxpayers subject to the uniform capitalization rules must capitalize all direct costs and certain indirect costs properly allocable to real property and tangible personal property they produce, and to real property and personal property they acquire for resale (Treasury Regulation 1.263A-1(a)(3)(i)), which is a second, wider test run over the same spending, and where the book answer and the tax answer come apart is worked through in costing overheads and in period cost.

So one measurement gets read twice more after the manager is done with it, by the inventory standard and by the return, and a third time by a filing rule when the business files with the SEC.

The Classification Vocabulary

The cost object comes first, and three axes then sort every cost against it, with one cost read on all three at once.

The first axis is traceability, which is only ever measured against a named object, since a cost is direct or indirect with respect to something rather than in itself. Direct costs are costs that can be specifically identified with an output (FASAB, Statement of Federal Financial Accounting Standards 4, paragraph 90), and everything that fails that test is worked through in direct cost and overhead.

The second axis is what a cost attaches to and therefore when it hits income. A product cost waits inside inventory until the unit sells and a period cost is charged against the period that incurred it, a split set out in period cost and period versus product cost.

The third is behavior, meaning whether a cost’s total holds when activity moves or rises along with it, a pair defined in fixed expenses and variable expenses. That axis is not cosmetic on the books, because the fixed and variable halves of a production overhead pool are allocated on different bases, as costing overheads sets out.

Which axis matters is decided by the question, not by the account. In practice the classification of costs changes as the use of the cost data changes, and a single cost such as rent may be classified by one company as a fixed cost, by another as a committed cost, and by another again as a period cost (OpenStax, Principles of Accounting, Volume 2: Managerial Accounting, section 2.2).

The Named Costing Systems

The systems are how a business actually accumulates and assigns the cost, and the federal standard describes four of them (FASAB, Statement of Federal Financial Accounting Standards 4, paragraph 147).

Job order costing accumulates and assigns costs to discrete jobs, where jobs means products, projects, assignments, or a group of similar outputs, and it suits work that differs in duration, complexity, or input requirements, with legal cases and audit assignments among the standard’s own examples (FASAB, Statement of Federal Financial Accounting Standards 4, paragraphs 154 and 156).

Process costing accumulates costs by individual processing divisions involved in a continuous production flow, each contributing towards the completion of the end products (FASAB, Statement of Federal Financial Accounting Standards 4, paragraph 157). It fits homogeneous output where no single unit is worth tracking on its own.

Standard costing runs on carefully predetermined or expected costs that can be applied to activities, services, or products on a per unit basis (FASAB, Statement of Federal Financial Accounting Standards 4, paragraph 160). Reading the gap between the standard and the actual is the subject of variance accounting and 2-way variance analysis.

Activity based costing splits the assignment into two stages, first assigning the costs of resources to activities and then assigning activity costs to outputs through cost drivers (FASAB, Statement of Federal Financial Accounting Standards 4, paragraph 148), and it is worked through in activity based costing.

Absorption costing and variable costing sit across all of these rather than beside them, since they answer a different question, whether fixed production overhead belongs in unit cost at all. Absorption costing puts it there and variable costing keeps it out.

Where It Lands in a US Firm’s Work

On client engagements it arrives wherever inventory or a contract does. A manufacturing or distribution client carries a costing method inside its inventory balance, so the workpaper has to answer the book question and the capitalization question separately rather than plugging one from the other. A construction client is governed by different allocation rules again, set out in construction bookkeeping.

Pointed at the firm itself, the natural fit is job order costing, because an engagement is a discrete job that differs in duration and complexity from the next one. Once time is coded to an engagement and indirect cost is collected somewhere, the firm can read margin by job, which is where cost center, budgeted and the metrics in accounting firm KPIs take over.

What Cost Accounting Is Confused With

Managerial Accounting

Cost accounting shares managerial accounting‘s audience, since both answer to whoever asked rather than to an outside reader. What it does not share is where the output stops. Managerial accounting’s product stops inside the building, and the inventory figure a costing system produces does not, because it has to satisfy an external reporting framework and a tax rule as well as the manager who ordered it. That is the whole difference, and it is a difference in where the number goes rather than in how carefully it was built.

Financial Accounting

The split from financial accounting is reader and framework, not precision. Financial accounting reports to people outside management who cannot ask the business for anything, so a framework fixes what its elements mean. Cost accounting usually reports to somebody who can ask for anything, so its definitions are chosen and then have to be held still across periods. Neither is the loose one.

Overhead and Costing Overheads

Overhead names a category of cost and costing overheads names the process that moves that category onto cost objects. Cost accounting is the wider discipline that contains both, along with direct tracing, the named costing systems and the reporting that comes out the other end.

Common Questions

It means working out what a specific thing costs, then attaching that cost to the thing, so somebody can value it, price it, control it or compare it against an alternative. The specific thing is the cost object, and comparing alternatives on the difference between them is differential costing.

No authority publishes a fixed list of four. The nearest thing is the federal standard’s description of four costing methodologies, activity based costing, job order costing, process costing and standard costing, and it says outright that they are not mutually exclusive, since both activity based costing and standard costing can be applied to job order or process costing systems (FASAB, Statement of Federal Financial Accounting Standards 4, paragraph 147). So the four name a menu you combine, not four boxes you pick one from. The question sometimes means the classification vocabulary instead, which is the cost object plus the three axes: direct versus indirect, product versus period, and fixed versus variable.

The arithmetic rarely goes past multiplication and division. The difficulty is in judgments no formula settles: what belongs in a pool, which activity actually drives it, what counts as normal capacity, and whether a cost the books charged to the period still has to be capitalized on the return. Each of those is decided by evidence and by a standard rather than by the account title, and getting one wrong moves a real number on the balance sheet.

Accountably places trained offshore accountants and tax preparers inside US CPA and EA firms, and a trial task lets a firm’s own reviewer grade a block of real costing work before any client file moves.

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